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Hardware and Arduino Code for DIY WMRP-Solder Station

Summary of Hardware and Arduino Code for DIY WMRP-Solder Station


This article details a DIY WMRP soldering station featuring precise temperature control via a low-offset op amp and Type C thermocouple. Key functionalities include cold junction compensation, battery input monitoring, current measurement, and stand detection. The design incorporates user-friendly controls like three buttons for temperature presets, a rotary encoder for adjustments, and an illuminated LCD. It supports USB debugging, uses a compact aluminum enclosure, and includes safety sockets for power and ESD protection.

Parts used in the DIY WMRP-Solder Station:

  • Low offset op amp
  • Type C thermocouple
  • KTY82-210 PTC sensor
  • WMRP soldering pencil
  • 3 cell lipo battery
  • Soldering pencil current measurement circuit
  • Three buttons for save and recall
  • Rotary encoder
  • Illuminated 16x2 character LCD module
  • USB interface
  • 4mm safety sockets (red, black, green/yellow)
  • Blue I2C 1602 display from ebay
  • Modified Amphenol T 3437 000 connector
  • Rotary encoder knob
  • Display frame EA027-2UKE
  • Proma 131020 aluminium enclosure

Features:

  • low offset op amp for soldering tip temperature measurement with type c thermocouple
  • cold junction compensation using the PTC (KTY82-210) included in the WMRP soldering pencil
  • input voltage measurement (for use with 3 cell lipo battery)
  • soldering pencil current measurement
  • recognizing if the soldering pencil rests in the stand (–> standby)
  • 3 buttons for save and recall temperature values
  • rotary encoder to set soldering temperature
  • illuminated 16×2 character LCD module
  • USB for debugging and firmware update
  • clean and small enclosure
  • 4mm safety socket for +12V power input and a protective earth socket for connection to ESD protection

Hardware and Arduino Code for DIY WMRP-Solder Station

The BOM in the layout folder includes only the parts on the PCB(s).

Parts (not on PCB):

  • lcd display from ebay “Blue I2C 1602”
  • modified connector “Amphenol T 3437 000” (http://www.mikrocontroller.net/topic/143288#1500819)
  • 4mm safety sockets (red, black, green/yellow)
  • rotary encoder knob
  • display frame “EA027-2UKE”
  • aluminium enclosure “Proma 131020”

 

For more detail: Hardware and Arduino Code for DIY WMRP-Solder Station

Quick Solutions to Questions related to DIY WMRP-Solder Station:

  • How is cold junction compensation achieved?
    It uses the KTY82-210 PTC sensor included in the WMRP soldering pencil.
  • Can this project run on a 3 cell lipo battery?
    Yes, it includes input voltage measurement specifically for use with a 3 cell lipo battery.
  • What components are required for temperature setting?
    A rotary encoder is used to set the soldering temperature along with three buttons to save and recall values.
  • Does the system detect if the pencil is resting?
    Yes, it recognizes when the soldering pencil rests in the stand to enter standby mode.
  • What type of display is used?
    An illuminated 16x2 character LCD module, specifically a Blue I2C 1602 from ebay, is used.
  • How is firmware updated or debugging performed?
    The project utilizes a USB connection for both debugging and firmware updates.
  • What enclosure material is recommended?
    An aluminium enclosure identified as Proma 131020 is specified for the clean and small design.
  • Are safety sockets included for power input?
    Yes, 4mm safety sockets are provided for +12V power input and a protective earth socket for ESD protection.

About The Author

Ibrar Ayyub

I am an experienced technical writer holding a Master's degree in computer science from BZU Multan, Pakistan University. With a background spanning various industries, particularly in home automation and engineering, I have honed my skills in crafting clear and concise content. Proficient in leveraging infographics and diagrams, I strive to simplify complex concepts for readers. My strength lies in thorough research and presenting information in a structured and logical format.

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