Summary of DIY Mario Kart Balloon Battle Robots
This article details a DIY project transforming robot kits into "Mario Kart" style battle bots. The creators used 3D printed attachments to mount razor blades on the front and balloons on the rear of remote-controlled robots. After assembly, the robots can be decorated with craft materials and controlled via smartphones or IR remotes. The gameplay involves navigating obstacles while attempting to pop opponents' balloons or cut their blades, offering a fun, real-life video game experience for all ages.
Parts used in Mario Kart Balloon Battle Robots:
- Robot kit
- TAZ 6 (3D printer)
- Tough PLA
- Utility knife blades
- Small balloons
- Decorating supplies (craft foam, faux fur, paper, hot glue)
- Screws (for attaching blades)
- Smartphones or IR remotes
- Buckets and scrap pieces of 2x4s (as obstacles)
There are some projects where you make a functional thing or practical thing. There are some projects where you make a beautiful thing. And then there are projects like this where you decide to slap a razor blade and balloon on some robots and battle them, Mario Kart style 😀
I’ll start this by saying this project could be done with a robot kit (what we did), RC cars, or basically any moving object you can control remotely. And if you want to play with kids or play indoors, you can swap the razor blades with sharpened bamboo skewers or anything less… knife-y. We’ll share the 3D files we used to modify our robots and the quick steps to bring this awesome game into real life!
Here’s what we used:
- Robot kit
- TAZ 6 (our 3D printer)
- Tough PLA
- Utility knife blades
- Small balloons
- Decorating supplies (optional)
Step 1: Build, Buy, or Assemble Your Robot/RC Base

Like I mentioned in the intro, you can use anything that’s remote controllable as your robot base. We went with these robot kits because they were more of a blank canvas for us to modify (it’s easier to attach 3D printed parts to flat sheets of acrylic rather than contoured RC car hoods). These took us about 3 hours to build, and if you’re curious about that we do have a Twitch live stream of it here, but basically we followed simple instructions and it was a little bit like an elaborate lego kit. We’re robotics beginners, so we’re confident that most people could put these together.
Step 2: 3D Print Modifications

Alrighty, now that your robots are assembled, purchased, or in some way existing: it’s time to get them battle ready! Do to that, they need to be able to hold something pointy on their heads, and balloons on their butts. We have links to our 3D files here and you can modify them to fit your robot/RC vehicle.
We designed a frame that goes around the robot kit’s “head,” protecting some important components but also giving us a mounting point to attach razor blades. Specifically, we used utility knife blades and screwed them into place on the 3D prints. Then we designed a back “bumper” that has 3 slots where you can friction fit in the ends of 3 balloons right at the knot. It holds them securely in place even during vigorous battles.
Step 3: (Optional) Decorate!

Ok, this part is just for fun, but it’s really fun! We decorated our robots using craft foam, faux fur, paper, and hot glue. You could make yours super realistic by following some of the awesome prop weathering tutorials out there, you could go Mario themed and make your favorite characters, or if you’re itching to get to the battle
Step 4: Battle!!

Our robots are controllable via either our phones or remotes that came with them, but the remotes were IR remotes and either remote could control either robot, so we opted for phones. For the battle, we found it to be more fun and challenging when we had a few obstacles we had to steer around (think buckets, scrap pieces of 2x4s, etc). And that’s it! These are EXTREMELY fun and seriously felt like playing video games in real life. Whether you’re grown up(ish) like we are or playing with kids, you’re gonna have a good time! Have fun y’all 😀
Source: DIY Mario Kart Balloon Battle Robots
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What is the best way to make this project safe for kids?
You can swap the razor blades with sharpened bamboo skewers or other less dangerous pointy objects. -
How long does it take to build the robot base?
The robot kits took about 3 hours to build following simple instructions similar to an elaborate lego kit. -
Can I use RC cars instead of robot kits?
Yes, the project can be done with RC cars or basically any moving object you can control remotely. -
How are the balloons attached to the robots?
A 3D printed back bumper has 3 slots where the ends of 3 balloons are friction fitted right at the knot. -
How do you attach the razor blades to the robot?
Utility knife blades are screwed into place on the 3D printed frame that goes around the robot's head. -
What controls work best for the battles?
While IR remotes were included, the creators opted for phones because they could control either robot. -
Are there optional decoration ideas mentioned?
Yes, you can use craft foam, faux fur, paper, and hot glue, or follow prop weathering tutorials for realism.
