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Impact, vibration and ultrasound sensing with PVDF Piezo sensors

Summary of Impact, vibration and ultrasound sensing with PVDF Piezo sensors


This article explores a low-cost PVDF piezoelectric sensor capable of detecting movement, vibrations, and ultrasound. The author describes its composition as a plastic strip with metal layers and demonstrates initial experiments using an oscilloscope to measure voltage outputs from flicking and blowing on the sensor. The text highlights potential applications like monitoring home appliances and glass breaking, noting that while the output is high enough for microcontrollers without amplification, it requires protection via diodes or resistors.

Parts used in the PVDF Sensor Experiment:

  • PVDF (polyvinylidene difluoride) Piezoelectric sensor
  • Oscilloscope
  • Microcontroller
  • Diodes
  • Series resistor
  • Soldering iron

This post is about an interesting, low-cost sensor that doesn’t need much processing to use, and has some unique characteristics – a PVDF (polyvinylidene difluoride) Piezoelectric sensor. The sensors looks like a small strip of plastic, and can be used for detecting movement or vibrations even into ultrasound. Such devices can help sense in many practical, real-world scenarios. They are extremely sensitive, low cost and easy to use.

Some simple practical experiments with these sensors are described, finally looking at detecting ultrasound.

Raspberry Pi Alamode CNC Controller

Introduction

Sensors will play a big role in IoE helping to identify what is happening in the real world. I was keen to try out PVDF sensors because I think they could have a lot of applications. For example, they could be used to identify when home appliances are in use (due to vibrations), such as a washing machine, or as movement detectors (sensing people walking on a floor) or glass breaking.

There is a general overview on Wikipedia, but in summary PVDF (also known as PVF2) is a plastic that, when suitably manufactured (it is stretched, heated and an electric field applied during manufacture), becomes a piezoelectric material, meaning that it can generate a charge when some force is applied to it. It appears that stretching orientates the molecules into a common direction, and the electric field (at a temperature close to melting point) further aligns the molecules from an electrical orientation standpoint.

The PVDF sensor available from Farnell / Newark is a small sheet of the material with a layer of metal on each side and two crimped contacts (PVDF has a low melting point so be quick with the soldering iron). It is about the size of a small stamp.

There is a wealth of information for PVDF sensors here (in particular the Piezo Technical Manual on that page). It shows that PVDF has many applications including switches, impact, vibration and ultrasound.

Initial experiments

According to what I’d read, the voltage output from such sensors was quite high. The first step was to connect it up to the oscilloscope and see if this was the case, and if anything was measurable. It turns out the answer was Yes!

Here is the output when the sensor was lightly flicked – the amplitude was 6V.

This level of output could be interfaced to a microcontroller with no amplification needed, but some protection would be needed (either clamp with diodes, or (as shown in the technical document) limit the current with a series resistor).

This was the output when gently blowing on the sensor from a few centimetres:

 

 

For more detail : Impact, vibration and ultrasound sensing with PVDF Piezo sensors

Quick Solutions to Questions related to PVDF Sensor Experiment:

  • What is a PVDF sensor?
    A small strip of plastic that becomes piezoelectric when stretched, heated, and subjected to an electric field during manufacture.
  • Can PVDF sensors detect ultrasound?
    Yes, these devices can be used for detecting movement, vibrations, and even ultrasound.
  • Does the sensor require amplification for a microcontroller?
    No, the voltage output is quite high and could be interfaced to a microcontroller with no amplification needed.
  • How should you protect the sensor when connecting it?
    You need protection such as clamping with diodes or limiting the current with a series resistor.
  • What was the measured voltage output when the sensor was lightly flicked?
    The amplitude measured was 6V.
  • Why must you be quick with the soldering iron?
    PVDF has a low melting point, so rapid work is necessary to avoid damage.
  • What are some practical applications mentioned for this sensor?
    Applications include identifying when home appliances are in use, sensing people walking, and detecting glass breaking.
  • What is the physical structure of the available PVDF sensor?
    It is a small sheet of material with a layer of metal on each side and two crimped contacts.

About The Author

Ibrar Ayyub

I am an experienced technical writer holding a Master's degree in computer science from BZU Multan, Pakistan University. With a background spanning various industries, particularly in home automation and engineering, I have honed my skills in crafting clear and concise content. Proficient in leveraging infographics and diagrams, I strive to simplify complex concepts for readers. My strength lies in thorough research and presenting information in a structured and logical format.

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