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12W AC-DC POWER SUPPLY REFERENCE DESIGN MEETS ALL ERP REGULATIONS

Summary of 12W AC-DC POWER SUPPLY REFERENCE DESIGN MEETS ALL ERP REGULATIONS


The RDK-839 is a 12W AC-DC power supply reference design kit from Power Integrations, ideal for appliances and industrial applications. It utilizes TinySwitch-4 ICs to achieve high efficiency with less than 30mW no-load consumption. The kit includes a bare board and components supporting flexible package options (SO-8C or DIP-8C) and an EE16 transformer, ensuring compliance with global energy standards like ErP and EMI regulations.

Parts used in the RDK-839:

  • TinySwitch-4 family of offline switcher ICs
  • Bare board
  • EE16 transformer
  • BP/M capacitor
  • Output diode
  • Capacitors
  • Power MOSFET

A reference design kit (RDK-839) containing a 12W ac-dc power supply for appliances, meters or other industrial applications is now available from Power Integrations. In addition to a functioning supply, it includes a bare board and additional devices that will easily allow a similar supply to be built.

Utilizing PI’s energy-efficient TinySwitch-4 family of offline switcher ICs, the design features less than 30mW no-load consumption and 300mW available output in stand-by (500mW input). It meets all existing and proposed energy efficiency standards including European EcoDesign Directive ErPs.

The RDK-839 reference design kit has an input voltage range of 85- to 265-Vac. The highly integrated design uses a simple EE16 transformer. Flexible board design allows the use of either the compact SO-8C package or the cost-effective DIP-8C package without modifying the board.

Summary of Features

  • EcoSmart™ – meets all existing and proposed energy efficiency standards including ErP.
    • No-load consumption <30mW; more than 300mW available in stand-by with 500mW input
    • 84% average active-mode efficiency – DOE6 and EC CoC (v5)
  • The board can fit P/G or the cost-effective D package
  • BP/M capacitor value selects power MOSFET current limit for greater design flexibility
  • Accurate detection output overvoltage protection (OVP) using primary bias winding sensed shutdown feature
  • Accurate tolerance of I2f parameter (-10%, +12%) reduces system cost
    • Increases MOSFET and magnetics power delivery
    • Reduces overload power, which lowers output diode and capacitor costs
  • Integrated TinySwitch-4 safety / reliability features
    • Accurate (±5%), auto-recovering, hysteretic thermal shutdown function maintains safe PCB temperatures under all conditions
  • Auto-restart protects against output short-circuit and open loop fault conditions
  • P and G package with >3.2 mm creepage on package enables reliable operation in high humidity and high pollution environments
  • Meets EN550022 and CISPR-22 Class B conducted EMI with >12 dBµV margin
  • Meets IEC61000-4-5 Class 3 AC line surge

Read more: 12W AC-DC POWER SUPPLY REFERENCE DESIGN MEETS ALL ERP REGULATIONS

Quick Solutions to Questions related to RDK-839:

  • What is the maximum output power available in stand-by?
    The design provides more than 300mW available in stand-by with 500mW input.
  • Can the board accommodate different IC packages?
    Yes, the flexible board design allows the use of either the compact SO-8C package or the cost-effective DIP-8C package without modifying the board.
  • Does this design meet European energy efficiency standards?
    Yes, it meets all existing and proposed energy efficiency standards including the European EcoDesign Directive ErPs.
  • What is the input voltage range for this supply?
    The RDK-839 has an input voltage range of 85- to 265-Vac.
  • How does the design handle overvoltage conditions?
    It features accurate detection output overvoltage protection using a primary bias winding sensed shutdown feature.
  • Is there protection against short-circuit faults?
    Yes, auto-restart protects against output short-circuit and open loop fault conditions.
  • What is the average active-mode efficiency rating?
    The design achieves 84% average active-mode efficiency meeting DOE6 and EC CoC v5 standards.
  • How does the BP/M capacitor affect the circuit?
    The BP/M capacitor value selects the power MOSFET current limit for greater design flexibility.

About The Author

Ibrar Ayyub

I am an experienced technical writer holding a Master's degree in computer science from BZU Multan, Pakistan University. With a background spanning various industries, particularly in home automation and engineering, I have honed my skills in crafting clear and concise content. Proficient in leveraging infographics and diagrams, I strive to simplify complex concepts for readers. My strength lies in thorough research and presenting information in a structured and logical format.

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