Eliminated materials and changed processes to reduce thickness and costs to below $1
Sydney, Australia – May 18, 2015 – CAP-XX (LSE:CPX), developer of flat supercapacitors for burst and back-up power in space-constrained electronic devices, today launched its Thinline series of single-cell supercapacitors. The world’s thinnest at 0.6mm thick, and with prices starting at less than US$1 in large volumes, Thinline was developed to address the size, weight and cost challenges of designing thin, sometimes disposable electronic devices for the Internet of Things (IoT). Examples include wearables (medical, fitness and health monitors, smart watches, drug delivery systems), portables (active credit cards, smartphones, RFID tags), and connected electronics (smart homes and smart buildings, electronic shelf labels, wireless sensor networks).
To reduce thickness and manufacturing costs, CAP-XX increased the power and energy density in its electrode materials to deliver equivalent performance in about half the volume, and eliminated the folded edges and copper terminals that contribute to thickness in its standard line supercapacitors. (For comparison, CAP-XX’s thinnest traditional single-cell supercapacitor is 1.10mm.)
CAP-XX supercapacitors benefit from a unique nanotechnology construction that stores electrical charge in engineered carbon electrodes on aluminium foil, to minimize resistance and maximize capacitance (scroll down to “CAP-XX Nanotechnology” in the CAP-XX Photo Gallery to view diagrams). This unique electrode construction packs the highest energy and power densities possible into thin, prismatic packages.
Supercapacitors can handle peak power events, supporting batteries and energy harvesters configured to provide low-power current at maximum efficiency. This architecture allows designers to use smaller, cheaper, low-power batteries and extend their run-time and cycle life, or use intermittent ambient energy sources such as solar photovoltaic. Supercapacitors also enable ultra-quick device charging and wireless power transfer, and provide the backup needed for graceful shutdown and “last gasp” transmissions in mission-critical applications.
CAP-XX Thinline supercapacitors support power requirements in IoT devices including wireless communication (Bluetooth, Bluetooth Smart, Zigbee, Z-Wave, Ant, active RFID), electronic paper and OLED displays, haptic or tactile feedback, vibration alerts, GPS acquisition, and injection or inhalation systems for drug delivery.
The idea was born while working with a customer designing a disposable insulin pump. “We figured out how to eliminate materials and change some processes to reduce costs and thickness,” explained Anthony Kongats, CAP-XX CEO.
For More Details: CAP-XX launches 0.6mm Thinline supercapacitors