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DIY ADJUSTABLE CONSTANT LOAD (CURRENT & POWER)

Summary of DIY ADJUSTABLE CONSTANT LOAD (CURRENT & POWER)


This project builds an adjustable constant load using an Arduino Nano, current sensor, LCD, rotary encoder, MOSFET driver, MOSFET, and supporting components. It supports constant-current and constant-power modes and can handle up to 30 V and 20 A depending on heatsink capability. The guide includes video, parts sources, schematic and wiring photos, and Arduino code for uploading to the Nano.

Parts used in the Adjustable Constant Load:

  • Arduino Nano
  • 16x2 I2C LCD
  • Rotary Encoder
  • TC4420 MOSFET Driver
  • IRFZ44N MOSFET
  • ACS712 Current Sensor
  • Fuse Holder
  • 20A Fuse
  • Binding Post (x2)

In this project I will show you how I combined an Arduino Nano, a current sensor, an LCD, a rotary encoder and a couple of other complementary components in order to create an adjustable constant load. It features a constant current and power mode and can handle a maximum of 30V and 20A if your heatsink design can handle it. Let’s get started!

Step 1: Watch the Video!

The video gives you all the information you need to make your own adjustable constant load. During the next steps though, I will present you some additional information.

Step 2: Order the Components!

Here you can find a parts list with example seller:

Amazon.com:

1x Arduino Nano: https://amzn.to/2PzA0ue

1x 16×2 I2C LCD: https://amzn.to/2o9Ms7N

1x Rotary Encoder: https://amzn.to/2wdvDNH

1x TC4420 MOSFET Driver: https://amzn.to/2PCV8Qf

1x IRFZ44N MOSFET: https://amzn.to/2P7NJYp

1x ACS712 Current Sensor: https://amzn.to/2BLBxL5

1x Fuse Holder: https://amzn.to/2BSGtxw

1x 20A Fuse: https://amzn.to/2MRbeax

2x Binding Post: https://amzn.to/2MN8Q4L

Ebay:

1x Arduino Nano: http://rover.ebay.com/rover/1/711-53200-19255-0/1?…

1x 16×2 I2C LCD: http://rover.ebay.com/rover/1/711-53200-19255-0/1?…

1x Rotary Encoder: http://rover.ebay.com/rover/1/711-53200-19255-0/1?…

1x TC4420 MOSFET Driver: http://rover.ebay.com/rover/1/711-53200-19255-0/1?…

1x IRFZ44N MOSFET: http://rover.ebay.com/rover/1/711-53200-19255-0/1?…

1x ACS712 Current Sensor: http://rover.ebay.com/rover/1/711-53200-19255-0/1?…

1x Fuse Holder: http://rover.ebay.com/rover/1/711-53200-19255-0/1?…

1x 20A Fuse: http://rover.ebay.com/rover/1/711-53200-19255-0/1?…

2x Binding Post: http://rover.ebay.com/rover/1/711-53200-19255-0/1?…

Amazon.de:

1x Arduino Nano: https://amzn.to/2BLw2Ml

1x 16×2 I2C LCD: https://amzn.to/2BJ8tnx

1x Rotary Encoder: https://amzn.to/2Lmt5S0

1x TC4420 MOSFET Driver: https://amzn.to/2PBVQ0g

1x IRFZ44N MOSFET: https://amzn.to/2PxQd38

1x ACS712 Current Sensor: https://amzn.to/2NijkGn

1x Fuse Holder: https://amzn.to/2NkffkK

1x 20A Fuse: https://amzn.to/2PCLm0A

2x Binding Post: https://amzn.to/2BP0eGq

Step 3: Create the Circuit!

Here you can find the schematic as well as pictures of my finished circuit. Feel free to use it as a reference for your own circuit.

Step 4: Upload the Code!

Here you can download the code for the project. Upload it to the Arduino Nano through the Arduino IDE

Read more: DIY ADJUSTABLE CONSTANT LOAD (CURRENT & POWER)

Quick Solutions to Questions related to Adjustable Constant Load:

  • What is the maximum voltage and current this adjustable constant load can handle?
    The project can handle a maximum of 30V and 20A if your heatsink design can handle it.
  • Which microcontroller is used in this project?
    The project uses an Arduino Nano.
  • What display is used to show information?
    A 16x2 I2C LCD is used for display.
  • How is current measured in the circuit?
    Current is measured using an ACS712 current sensor.
  • Which MOSFET and driver are recommended?
    The guide uses an IRFZ44N MOSFET and a TC4420 MOSFET driver.
  • How do you adjust the load settings?
    Settings are adjusted using a rotary encoder.
  • Is code provided for the Arduino?
    Yes, the project provides code to download and upload to the Arduino Nano via the Arduino IDE.
  • Are schematics and photos available to build the circuit?
    Yes, the guide includes the schematic and pictures of the finished circuit for reference.
  • Are fuses included in the recommended parts?
    Yes, a fuse holder and a 20A fuse are listed in the parts.

About The Author

Ibrar Ayyub

I am an experienced technical writer holding a Master's degree in computer science from BZU Multan, Pakistan University. With a background spanning various industries, particularly in home automation and engineering, I have honed my skills in crafting clear and concise content. Proficient in leveraging infographics and diagrams, I strive to simplify complex concepts for readers. My strength lies in thorough research and presenting information in a structured and logical format.

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