9V to 1kV DC/DC converter

Currently I’m working on a device to electrocute home insects like cockroaches, progress is small because they are smarter than I thought, but that’s a different story. For that project I had to find a source of sufficient high voltage and output power. Presented in previous post 5V/400V converter had insufficient voltage and power, another option, flyback transformer was too dangerous to be used here.

9V to 1kV DC DC converter

Finally, I have made a new high voltage supply based on an inverter transformer and voltage doubler. It seems to be ok for this job, but it can be used in various other applications so I’m presenting it in a separate entry.

Warning! the device produces high voltage that can be lethal, if you want to build it, please take cautions.

The transformer was salvaged from old LCD monitor, it was used there to power fluorescent tube. It costs around 6$, so they are not expensive. Unfortunately I couldn’t find Eagle component library for it, so I had to make a new one. Q1 initially hasn’t had a radiator, but later I added a small one because it was getting warm.

Full output voltage is present on R11, so it was protected against accidental touch by using a shrink tube. It’s not the best way, but it’s still better than nothing. All connectors have latches to avoid accidental slip out – important, especially for high voltage ones.

High voltage traces have bigger clearance to prevent spark gaps. Positive power supply rail has bigger width, because the current is around 330mA.

As visible on the rendering, by an accident I swapped top/bottom layer of two diodes. Opss!

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A square generator is made from IC1A and IC1B, frequency depends on C1, R3, R4, pulse width depends on an R3 and R4 ratio. The signal is buffered by using IC1C and IC1D. Voltage doubler is made from C9, C10, D4, D5.

Output voltage = 1kV is at frequency around 11-14kHz, to minimize power consumption, I decided reduce output voltage to around 850V, this is equivalent to 5kHz from the generator.

If nothing is connected to the output, then even after power was turned off, C9, C10 can store enough power to provide unpleasant shock. To protect against that, discharge resistor R5 was added. C9 doesn’t have one, so it keeps a high charge even after the device was powered off.

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