3D Printed Desktop CNC mill




3D Printed Desktop CNC mill




The CNC UNO is a small desktop CNC Mill that can be used for hobby engraving and routing, PCB milling and education. It is mainly made with 3D Printed ABS plastic parts and plywood. Before starting this project, please observe that this machine is not intended for precision work nor for cutting hard materials like metal. As the machine parts are made of plastic and wood, the machine will flex under heavy load and that is why this project is for fun rather than any serious application. That said, it is a great little machine for hobbyists that want something to play with without having to spend a fortune.

Also, remember that this will not be a 100% exact description of every little detail of the project, although I will try to explain as much as I can. You will probably have to improvise a little here and there. Read through the project before starting and make sure you feel comfortable with the steps described.

Let me know if you want me to add more pictures and steps.
Step 1: What will you need?

Here is a list of things you will need to get for the project. I have provided links to where I got the parts.

Access to a 3D printer and ABS filament
A sheet of 8.7 mm (11/32 inch) thick plywood
Lots of small screws and nuts (M2 and M3 or similar)
2 Nema 17 Stepper motors (Link)
1 JKM 42 Stepper motor (Link)
A 12V DC motor (Link)
A chuck (Link)
8 mm Linear Rail Rod (Link)
Set of bearings (Link)
Brass copper nut JKM 42 (Link)
Set of L298 stepper motor drivers (Link)
Timing belts and pulleys (Link)
An Arduino Mega 2560
STL Files for the 3D printed parts (Link to Thingiverse)

For the electronics you need:

Lots of thin cables in different colors
A soldering iron
A PC power supply or similar to drive the spindle and the steppers
A potentiometer (10 K)
A rotary encoder (Link)
A Joystick module (Link)
Some push buttons
1 red, 1 green and 1 yellow LED
1 Nokia 5110 LCD (Link)
3 micro switches
A diode, an electrolytic 220uF capacitor, a 10nF disk capacitor, some resistors and a 30N06L MOSFET
Optional: SD Card Module (Link)
Cooling Fan (Link)

Skills needed for the project:

Soldering skills
3D printing skills
It will help if you have some basic skills in Arduino programming
Basic knowledge of electronics

Step 2: Let’s get started!
Picture of Let’s get started!
2Ddrawing.png
cutwood.png

This is the model I made in Rhino 3D when planning the project. I wanted a small and light milling machine that I could play with on my desktop.

Mark the pieces on the plywood and cut them out. The drawing is in millimeters.
Step 3: Glue the pieces
Picture of Glue the pieces
frame.png

I cut two pieces of the bottom sides of the frame and glued them together for better stiffness.

I also clamped side pieces together and cut them at the same time to make them as similar as possible.

You can also use nails and screws in combination with the glue.
Step 4: Make the table
Picture of Make the table

Now, cut out the table and the back plate for the Z axis.

Table size is 25.7 x 24.4 mm.

Back plate size is 80 x 140 mm.
Step 5: Print and assemble the plastic parts
Picture of Print and assemble the plastic parts

Now when you have the frame ready, print out all the plastic parts and put them together. Use the frame as a reference and cut the steel rods for the X and Y and Z axis to the correct length. Be careful not to cut them too short. It is better to cut them long first and then test with the brackets and the frame, and if they are too long, cut them a bit more. On my machine, I got these lengths (more or less): X-axis 350 mm, Y axis 250 mm and Z axis 120 mm.

Also, test out the length of the X and Y axis timing belts. They should be fairly stretched and you can use the spring from a clothes peg as a tensioner.

On the picture, I had mounted the first motor I used. It later turned out to be too weak so it has been replaced with a bigger motor.

Clamp the parts to the frame and mark and drill all the holes for the mounting screws.

 

For more detail: 3D Printed Desktop CNC mill




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